Jabiru Engineering Insights!


The web pages linked to below are intended to give anyone who has not used our services before an insight into how we work, the tools we use, and a reasonable idea of what goes on during a top end rebuild, full engine rebuild or an overhaul. These pages are not meant to be comprehensive how-to guides only an insight. We accept no responsibility if they are used as such.

As this document currently stands it covers a reasonably detailed overview of the strip and rebuild process. Having reviewed it so far it's probably fair to say that it is a little light in places on coverage of the work that goes into certain sub-assemblies. Additonal more detailed pages covering specific subassemblies will be added as time permits. Please feel free to check back for updates / additional documentation.

Part 01 Engine Installation in Jabiru J400 ...

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Part 02 Engine Still Fully Assembled In Workshop Pre Tear-Down ...

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Part 03 In Workshop Disassembly ...

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Part 04 Valve Seat Work ...

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Part 05 Honing And Cross-hatching Cylinder Barrels ...

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Part 06 Removal Of Propeller Flange ...

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Part 07 Replacing PTO Crankshaft Oil Seal ...

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Part 08 Prepairing Crankshaft For Propeller Flange Refit ...

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Part 09 Prepairing New Pistons For Refit ...

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Part 10 The Rebuild - Preparation And Joining Of Crankcases ...

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Part 11 The Rebuild - Fitting Cylinder Barrels Pistons And Thru-Bolts ...

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Part 12 The Rebuild - Setting Camshaft Timing ...

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Part 13 The Rebuild - Fitting The Sump ...

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Part 14 The Rebuild - Fitting The Oil Filler Tube ...

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Part 15 The Rebuild - Fitting The Engine Mounting Plate ...

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Part 16 The Rebuild - Fitting The Gearbox And Rotor Arms ...

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Part 17 The Rebuild - Fitting The Flywheel ...

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Part 18 The Rebuild - Preparing And Fitting The Cylinder Heads ...

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Part 19 The Rebuild - Fitting The Inlet Manifold Pipes ...

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Part 20 The Rebuild - Fitting The Alternator And Distributors ...

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Part 21 The Rebuild - Fitting The Mechanical Fuel Pump ...

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Part 23 The Rebuild - Fitting The Starter Motor ...

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Part 24 The Rebuild - Fitting The Crankshaft Oil Seal And Propeller Flange ...

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Part 25 The Rebuild - Fitting The Crankshaft Oil Pump ...

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Part 26 The Rebuild - Fitting The Oil Cooler Adapter ...

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Part 27 The Rebuild - Re-fitting The Oil Pressure Sender ...

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Part 28 The Rebuild - Final Tasks ...

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AeroFix Aviation Ltd
Bolton
Lancashire
United Kingdom
BL3 4NN
Telephone: 07779 147 229
E-mail:
Enquiries@AeroFixAviation.co.uk