Part 44 Re-Fitting Easy Start Ignition Modules ...

Introduction ...

This page contains photos of the process of re-fitting the Ducati DCDI SMD Ignition Modules to a ROTAX 912ULS engine (built August 2006). In the case of this particular job the customer wanted to take this opportunity to upgrade his engine to include the latest "Easy Start" Ignition Modules that are designed to work with the flywheel with revised timing which was also fitting in the course of this rebuild ...



ROTAX 912ULS Easy Start SMD Ignition Modules

Image 1

Make a start by mounting both ignition circuits SMD (Surface Mount Device) modules. Here they can be seen mounted "piggy back" secured by two bolts on top of the ignition coils ...

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ROTAX 912ULS Easy Start SMD Ignition Modules

Image 5

Note the grounding cable secured by one of the bolts ...

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ROTAX 912ULS Easy Start SMD Ignition Modules

Image 6

Here you can see the 6-pin connector blocks have been connected and the Easy Start trigger cable which must be connected to the starting solenoid has been installed as per the Rotax Service Instruction SI-912-028.

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ROTAX 912ULS Easy Start SMD Ignition Modules

Image 8

Once all cable connectors have been re-connected and neatly routed you can tidy up the installation with some cables ties ...

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